At Arc Zone we prioritize safety and are committed to sharing safety updates and important information to help keep you protected and informed. Welding is an important part of manufacturing but it comes with risks that can be minimized with the proper safety precautions.
Common areas where safety challenges arise:
Burns and Open Flames:
With welding comes high temperatures. The actual process of welding involves molten metal, open fire and sparks which can all easily cause fires leading to burns if not well protected. We recommend fire-resistant clothing be worn during all times when welding.
You can opt for a welding jacket or another popular option is fire-resistant welding sleeves.
Ear Protection:
Anyone who has welded or been near someone welding knows how loud the process is. Prolonged exposure to noisy environments can lead to hearing loss.
Studies have shown that prolonged exposure to noise above 85 dB can cause permanent hearing loss. When welding, noise levels reach an average of 85 to 120 dB.
Another condition known all too well to many welders is Tinnitus. This condition is characterized by high ringing in the ears.
A fairly inexpensive, lightweight and comfortable option is the Pelton Welding Earmuffs.
Electrical Equipment:
Anyone who is in contact with electrical equipment runs the risk of electric shock. If tools or cables are not regularly inspected for damage this risk is increased. One way that welders can help protect themselves is by wearing insulated gloves. It is also important to ensure equipment is properly grounded.
Arc Flash:
Undoubtedly one of the most painful experiences a welder can have is “Welder’s flash”. This is a harmful condition that can occur if proper eye protection, with UV- filtering lenses, isn’t worn.
To minimize the risk of Arc Flash, it is important to position yourself and anyone around the welding away from direct line-of-sight to the welding arc. The most effective way to protect your eyes is with a proper welding helmet (shade 10 or higher).
If you are shopping for a helmet or considering an upgrade, you can browse a variety of options here.
Welding screens and curtains can also be set up for an extra layer of protection. We recommend this if the workspace is in a high-traffic area.
Inhalation of Fumes and Gases:
We take respiratory safety very seriously here at Arc-Zone. The fumes generated during welding can contain harmful substances that pose long-term health risks if inhaled. Ensuring your workspace is well-ventilated and that you are using a respirator mask is important.
Mask options vary widely depending on what you are looking for and how much you are willing to spend.
- Fixed Lens Masks: These masks come with a dark lens installed and will require you to lift the mask regularly to check your work. They are reliable and affordable but not always as convenient as other options.
- Auto-Darkening Masks: These masks have a built-in lens that will auto-adjust its shade depending on the welding arc. These offer more protection since they allow you to keep your mask on more, eliminating the need to regularly lift it.
- Powered Air- Purifying Respirator Masks: These top-of-the-line masks offer protection while filtering the air you breathe. As expected, they come with a heftier price tag but are essential when working with toxic fumes.
Proposition 65 is an important regulation for welders because it mandates that employers warn workers about harmful chemicals, many which are given off via fumes during the welding process, It is important for welders to be aware of these health hazards because they can be mitigated with the proper precautions and protective measures. If you want to learn more click here.
Posture:
Often overlooked are the various awkward positions that welders must stay in for extended periods of time. Unfortunately this concern is commonly realized after damage to the body has already happened.
With proper planning and consideration, welders can minimize future discomfort by paying attention to their posture and taking regular breaks. One of our favorite workspace upgrades is an adjustable workstation. Check out how you can make your own height-adjustable welding table here.
Conclusion:
Staying informed and current on the latest safety standards is crucial in protecting yourself and your team. Taking the time to regularly inspect your protective equipment and ensure it is being used properly will minimize potential hazards like burns, respiratory issues, hearing loss, and eye damage. By prioritizing this, you will keep yourself educated and safe while on your welding journey!